Smart Cones

Next-generation traffic management cones with integrated LED lighting, radio connectivity, and optional cloud-based monitoring for enhanced work zone safety.

Key Features:
✔️  Internally lit with sequential, simultaneous, or steady LED flashing for high visibility
✔️ Radio-controlled with up to 300 m (1000 ft) range for remote operation
✔️  Stackable and rechargeable in stacks of 10 for efficient storage and deployment
✔️  Optional cloud connectivity provides GPS tracking, battery alerts, and remote control
✔️  Impact detection technology ensures real-time notification of cone displacement
✔️  Supports standard 28-inch, 10-pound JBC cones, with 7-pound version coming soon
✔️  Long battery life: 12 hours on single battery, up to 24 hours with dual battery setup
✔️ Rechargeable via 12 V vehicle connection or 110 V mains for flexible operation

Smart Cones

The Smart Cones retrofit existing 28-inch JBC traffic cones weighing 10 pounds that comply with Caltrans specifications, with a 7-pound variant entering production soon. Each unit contains an internal LED array with 12 high-intensity diodes arranged vertically along the cone’s interior surface, producing 360-degree illumination visible up to 1,500 feet in darkness. The system operates on rechargeable lithium-ion batteries providing 12 hours of continuous flash mode on single-cell configuration or 24 hours with dual-battery installation. Charging occurs through 12-volt DC vehicle ports or standard 110-volt AC outlets using included adapters.

Radio communication functions on 2.4GHz frequency with effective control range reaching 300 meters, allowing operators to synchronize multiple cones into sequential, simultaneous, or steady-burn patterns from remote positions. The devices stack in groups of 10 units while maintaining charge contacts between bases, enabling simultaneous recharging of entire stacks. Optional cloud connectivity adds GPS tracking, remote activation control, battery status monitoring, and mapping platform integration. Built-in three-axis accelerometers detect impacts exceeding preset thresholds and transmit alert notifications through connected networks. The cone bases feature reinforced rubber compounds that maintain stability in wind speeds up to 35 mph. Each unit weighs approximately 11 pounds with battery installed.

State highway maintenance crews use Smart Cones during nighttime lane closures on interstate corridors where visibility distances exceed capabilities of reflective-only markers. Military engineering battalions deploy them at temporary airfield construction sites requiring rapidly reconfigurable taxiway lighting without permanent electrical infrastructure. Naval base traffic control teams position these cones around vessel loading zones where traditional lighting poses explosion hazards near fuel operations.

Tactical Supply Pakistan stocks rechargeable traffic control equipment that reduces logistical burdens associated with disposable battery replacement in field operations.

Can these cones operate in sub-zero temperatures?
Yes. The lithium-ion batteries function in temperatures from -4°F to 140°F, though runtime decreases approximately 30 percent below 20°F.

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